Production Results

Surface Finishing Results

Real-world SAG polishing examples demonstrating repeatable surface finishing, mirror-quality polishing, and automated production consistency across complex geometries.

Titanium Medical Implant before polishing
Before
Starting Condition
Machined Surface
Surface
Ra 3.2µm
Material
Titanium
Titanium Medical Implant after polishing
After
Final Result
Ra 0.05µm
Tooling
Teardrop Tool
Improvement
Ra 3.2µm → Ra 0.05µm
Case Study

Titanium Medical Implant

Mirror-grade polishing achieved on a complex medical implant geometry with repeatable robotic finishing.

Process
Robotic SAG polishing with compliant adaptive tooling.
Material
Titanium
Tooling
Teardrop Tool
Final Finish
Ra 0.05µm
Freeform Aerospace Surface before polishing
Before
Starting Condition
Additive Manufactured
Surface
As-built AM Surface
Material
Inconel
Freeform Aerospace Surface after polishing
After
Final Result
Mirror Finish
Tooling
Bonnet Tool
Improvement
68% Cycle Reduction
Case Study

Freeform Aerospace Surface

Automated polishing of a high-value aerospace component requiring consistent reflective finishing.

Process
Automated robotic polishing for freeform aerospace geometries.
Material
Inconel
Tooling
Bonnet Tool
Final Finish
Mirror Finish
Complex Mold Geometry before polishing
Before
Starting Condition
Semi-Finished CNC
Surface
Semi-finished Surface
Material
Tool Steel
Complex Mold Geometry after polishing
After
Final Result
Production Finish
Tooling
Disc Tool
Improvement
Production Consistency
Case Study

Complex Mold Geometry

Repeatable polishing workflow for complex mold geometries and high-quality production surfaces.

Process
Production-ready polishing workflow for mold finishing.
Material
Tool Steel
Tooling
Disc Tool
Final Finish
Production Finish